Comprehensive knowledge of conveyor lines and assembly lines

Comprehensive knowledge of conveyor lines and assembly lines

An assembly line is a machine that continuously transports goods along a certain route, also known as a conveyor line or conveyor. According to the conveying series products, they can be roughly divided into seven types of assembly lines: belt assembly line, plate chain line, multiple chain line, plug-in line, mesh belt line, suspension line, and drum assembly line. It generally includes traction components, load-bearing components, driving devices, tensioning devices, steering devices, and supporting components. Conveyors can be used for horizontal, inclined, and vertical conveying, and can also form spatial conveying routes, which are generally fixed. The assembly line has a large conveying capacity, long transportation distance, and can also complete several process operations simultaneously during the conveying process, so it is widely used.

Classification and Introduction of Production Lines and Conveyor Lines

1. Drum line, drum assembly line, drum conveyor

Roller conveyor, roller conveyor, roller assembly line, roller conveyor, etc. Qingdao Aixun is one of the professional manufacturers of roller conveyor lines in China, providing various types of roller conveyor products such as power roller lines, non power roller lines, O-belt roller lines, single chain roller lines, stacking roller lines, rollable roller lines, flip roller roller lines, friction belt roller conveyor lines, etc.

2. Belt line, belt assembly line, belt conveyor

Qingdao Aixun is a professional manufacturer of belt conveyor lines. The company provides design and planning services for various belt conveyor equipment, including climbing belt conveyor lines, turning belt conveyor lines, adjustable belt conveyor lines, curved belt conveyor lines, and telescopic belt conveyor lines. We also offer price consultation and technical services for various belt conveyor lines.

3. Chain plate conveyor line, plate chain line, chain plate line

Qingdao Aixun specializes in designing, planning, and manufacturing plate chain lines, plate chain conveyor lines, and plate chain conveyors. We provide price consultation and technical support for chain plate lines and chain chain conveyor lines The fully automatic plate chain conveyor line independently developed and designed by Aisun is controlled by PLC and can be equipped with workstation equipment, process boards, lighting, gas source power supply, etc. It belongs to a fully automatic assembly line.

4. Plugin conveyor line, plugin line, plugin assembly line, plugin production line, plugin conveyor line

The plug-in line is mainly used for the assembly of electronic circuit boards, commonly known as the plug-in assembly line, plug-in production line, and plug-in conveyor line. Qingdao Aixun Company provides design and manufacturing of automatic plug-in conveyor lines, manual and automatic plug-in lines for packaging various materials, single-sided and double-sided plug-in assembly lines, which are flexible and suitable for the plug-in process of various specifications of circuit boards.

5. Hanging chain conveyor, hanging chain, hanging line

Qingdao Aixun Packaging Equipment Co., Ltd. designs and produces hanging chain conveyors, which can provide ideal hanging conveyor lines according to users' process routes and workshop layouts to complete continuous conveying of finished items; The suspension line can be arranged arbitrarily in three-dimensional space, and the suspension conveyor chain can store and transport in the air Form an automatic suspension assembly line.

6. Mesh belt conveyor, mesh belt conveyor line, mesh belt assembly line, mesh belt conveyor

Qingdao Aixun is a professional supplier of mesh belt conveyor lines in China. Qingdao Aixun's mesh belt conveyor lines are driven by imported motors, which have the advantages of smooth transmission and less deviation At the same time, Aixun Company provides design of mesh belt assembly lines with multiple materials, planning of various forms of mesh belt conveyors, and related technical support and services.

7. Double chain conveyor, double speed chain conveyor line, multiple chain conveyor, tooling board conveyor line

Qingdao Aixun has long been dedicated to the research and improvement of double speed chain conveyor lines, and can provide customers with high standard double speed chain conveyor equipment The double speed chain conveyor line, also known as the tooling board conveyor line, is suitable for automatic assembly line operations with a relatively fast pace. It is widely used in assembly and automatic conveying processes in industries such as machinery and electronics.

Precautions for installation of assembly lines and conveyor lines

The graphic design of the assembly line should ensure the shortest transportation route for parts, easy operation for production workers, convenient work for auxiliary service departments, the most effective use of production area, and consider the interconnection between assembly line installations. To meet these requirements, the form of the assembly line and the arrangement method of the assembly line installation site should be considered when arranging the assembly line layout.

The arrangement of work sites during assembly line installation should comply with the process route. When the process has two or more work sites, the arrangement method of work sites in the same process should be considered. Generally, when there are two or more even numbered work sites of the same type, it is necessary to consider using a double row arrangement and placing them separately on two transportation routes. But when a worker is in charge of multiple devices, it is important to consider keeping the distance of movement as short as possible.

Repair and maintenance methods for various accessories of assembly lines and conveyor lines

1. Repair and maintenance methods for the machine head motor:

Never let water enter the motor, and do not add diesel or liquid organic compounds to the motor, as this may cause insulation damage and malfunction of the motor. The maintenance method of the speed control head is the same as that of the motor. Refer to the electrician manual for motor maintenance and upkeep.

2. Repair and maintenance methods for chains:

After long-term operation, the chain may cause the original lubricating oil to heat up and evaporate, resulting in imbalance, increased noise, crawling, etc. during the operation of the chain. At this point, you can open the sealing plate at the tail of the machine and add butter or thicker lubricating oil to the chain.

3. Repair and maintenance methods for the gearbox of the assembly line head:

After about three months of use, drain the engine oil from the gearbox, clean the gearbox with diesel or gasoline, and immediately add new lubricating oil to the middle of the observation window. (Pay attention to whether there is too little lubrication every month). From now on, just replace the lubricating oil once a year. Too much lubricating oil may cause the gearbox to heat up, and excessive motor load may cause the motor protection switch to trip. Too little lubricating oil may cause the gearbox to heat up, increase noise, and the gearbox to hang and be scrapped.